Removing nuts from exhaust manifold studs

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Ohiotinkerer
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Removing nuts from exhaust manifold studs

Post by Ohiotinkerer »

Have a leaking seal where the headpipe meets the manifold on the passenger side on my 360 and wondering what the best method is to get it apart without twisting off the manifold studs. The truck came from a dry climate with no road salt in the winter so they aren't like the ones I have dealt with here in Ohio in the past and there's not a whole lot of room to get tools in there.
"Life is a garden - dig it"........... :thup:

1968 F100 2wd - Rangoon Red - 360 w/T18 - power steering and brakes
1997 Honda CBR 900RR
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1972hiboy
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Re: Removing nuts from exhaust manifold studs

Post by 1972hiboy »

start soaking with some good stuff. Apply heat by either running the engine for awhile of a torch and try massaging them back and forth.
Rich
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Re: Removing nuts from exhaust manifold studs

Post by eggman918 »

Acetone/ATF mixed 50/50 is the 'good stuff" :wink:
Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

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Ohiotinkerer
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Re: Removing nuts from exhaust manifold studs

Post by Ohiotinkerer »

eggman918 wrote:Acetone/ATF mixed 50/50 is the 'good stuff" :wink:

I've tried a lot of stuff in my life but that's a new one - who came up with that?
"Life is a garden - dig it"........... :thup:

1968 F100 2wd - Rangoon Red - 360 w/T18 - power steering and brakes
1997 Honda CBR 900RR
cep62
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Re: Removing nuts from exhaust manifold studs

Post by cep62 »

If you have a truck that lives in the rust belt , plan on using a oxy ,acetylene torch.
get either the nuts or manifold at the stud cherry red .
I like heating the manifold and removing the studs then buying new ones. :2cents:
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sargentrs
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Re: Removing nuts from exhaust manifold studs

Post by sargentrs »

Ohiotinkerer wrote:I've tried a lot of stuff in my life but that's a new one - who came up with that?
Don't know where it originally came from but our very own BobbyFord wrote up a great comparison article a while back. http://www.fordification.com/forum/view ... hp?t=44934
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Ranchero50
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Re: Removing nuts from exhaust manifold studs

Post by Ranchero50 »

Yep, soak for a couple days and then heat the manifold to dull red to get the stud to come out. Same deal for the top bolts on the head.
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Re: Removing nuts from exhaust manifold studs

Post by eggman918 »

Ohiotinkerer wrote:
eggman918 wrote:Acetone/ATF mixed 50/50 is the 'good stuff" :wink:

I've tried a lot of stuff in my life but that's a new one - who came up with that?
I was a machinist for a AG pump shop located in CA.'s central valley that was founded in 1919 and it was used there I don't know who came up with it originally as I've seen to recommended in other forums as well as here.....so some oldtimer somewhere or many oldtimers in many places independently, but it's the best I've ever found :wink:
Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
Ohiotinkerer
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Re: Removing nuts from exhaust manifold studs

Post by Ohiotinkerer »

I'll definitely give it a try - wasn't doubting anyone but that's a strange combo - I'm 52 and have used a lot of different stuff just not anything like that! Just goes to show you're never too old to learn something new!.... :D
"Life is a garden - dig it"........... :thup:

1968 F100 2wd - Rangoon Red - 360 w/T18 - power steering and brakes
1997 Honda CBR 900RR
fastEdsel
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Re: Removing nuts from exhaust manifold studs

Post by fastEdsel »

I have tried the 50/50 ATF and acetone mix and could not get it to mix. It just wanted to separate before I can get it shot to the right area. Am I doing something wrong? At any rate, make sure your threads are "clean!" behind the nuts. And work them back and forth with heat and penetrating fluid, they will come. Good luck! :thup:
Ohiotinkerer
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Re: Removing nuts from exhaust manifold studs

Post by Ohiotinkerer »

Gonna give it a try next week - gonna take a vacation day tomorrow to get the firewall pad and carpet in since our streak of nice weather is over Sat here in Ohio and I don't have a garage at the moment......its been good because now I'm way ahead of where I thought I would be - gotta have it ready to go to Tennessee Memorial weekend!

ROAD TRIP!!!!!!!!! :woohoo:
"Life is a garden - dig it"........... :thup:

1968 F100 2wd - Rangoon Red - 360 w/T18 - power steering and brakes
1997 Honda CBR 900RR
Ohiotinkerer
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Re: Removing nuts from exhaust manifold studs

Post by Ohiotinkerer »

UPDATE...... :D All bolts and studs came right out after soaking them for 2 weeks with the 50/50 ATF-acetone mix - no heating or beating - I'm now a believer - and the best part is they weren't warped or cracked :woohoo:

Dropped them off at the performance shop across from where I work for a quick clean up and back together on Monday with all new stainless hardware.........thanks for the tip guys.... :thup:
"Life is a garden - dig it"........... :thup:

1968 F100 2wd - Rangoon Red - 360 w/T18 - power steering and brakes
1997 Honda CBR 900RR
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Ranchero50
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Re: Removing nuts from exhaust manifold studs

Post by Ranchero50 »

I would run grade 8 vs. stainless and also pick up some nord-lock washers so the hardware doesn't back out. Google them.
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cep62
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Re: Removing nuts from exhaust manifold studs

Post by cep62 »

Ranchero50 wrote:I would run grade 8 vs. stainless and also pick up some nord-lock washers so the hardware doesn't back out. Google them.
Maybe even grade 5 , easier to drill out if you ever have to. :2cents:
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